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Manufacturing of Electronic Devices and Development of Control Systems

To solve various tasks related to controlling and managing complex electrotechnical systems, technological processes, electric transport facilities, and others, the use of digital systems based on standard programmable logic controllers, or non-standard solutions that require the development of electronic devices tailored to the customer’s needs, is essential.

Classification of Production of Electronic Devices and Software by ENERGO-PLUS:

  • Control Systems: development and implementation of solutions for automated control of technological processes and electrotechnical systems based on industrial logic controllers (PLC) and SCADA.
  • Event Registration Systems: measurement and registration of normal trends and emergency oscillograms, event log creation, etc.
  • Dispatching Systems: centralized management and coordination of electrotechnical systems in real-time.
  • Monitoring and Diagnostic Systems: tracking the technical condition of equipment to prevent malfunctions and failures.
  • Drive Systems: automation of electric motor control to improve energy efficiency.
  • Lighting Systems: management of lighting for optimal electricity use.
  • Electronic Devices and Digital Control Systems: full-cycle development from creating technical specifications, electronic circuits, circuit board prototypes, and application software.

In the field of electronic device manufacturing and control system development, NVP «ENERGO-PLUS» LLC offers:

  • Development of control, event registration, dispatching, monitoring, and diagnostic systems of various complexity using an object-oriented approach to ensure the operation of power semiconductor converters, technological processes, machinery, and more;
  • Design of printed circuit boards and software for electronic devices based on STM32 ARM Cortex-M4, Microchip PIC32, dsPIC30 microcontrollers, etc;
  • Development of general-purpose software using programming languages such as Java, C#, Python, as well as popular frameworks;
  • Programming for general industrial, high-performance (Melsec System Q), and flagship (Modicon M580 with Hot Standby HSBY system) series of programmable logic controllers (PLCs) by Emerson, Siemens, Schneider Electric, Mitsubishi Electric, Yaskawa Electric, VIPA, Kinco, and others;
  • SCADA development using SIMATIC WinCC, Citect SCADA, Zenon, EasyBuilder, etc;
  • Repair services for power electronics and control systems;
  • Technical maintenance of electronic systems.

Advantages of Cooperation with ENERGO-PLUS in the field of Electronic Device Manufacturing and Control System Development:

  • Object-oriented development approach that takes into account all customer requirements and the specifics of technological processes;
  • Use of digital twin models to test device operation algorithms, which significantly enhances the reliability and fault tolerance of developed hardware, algorithmic, and software solutions;
  • Extensive experience in custom hardware (based on STM32 ARM Cortex-M4, PIC32, dsPIC30, SIM800, and others) and software development (e.g., dispatch software olhSCADA developed in Java, HMI software for Weintek using EasyBuilder, and more) for excitation systems of synchronous motors and generators, metro traffic control systems, municipal lighting dispatch systems, etc;
  • Implementation of modern signal processing techniques (Fourier transforms, Goertzel algorithm, etc.), advanced control methods (self-tuning PID controllers, fuzzy logic, adaptive control, etc.), and use of modern digital communication protocols;
  • Reduced maintenance costs through implementation of quality control systems at all production stages, use of reliable components, application of reservation principles, and proven operational algorithms.

Cost of Electronic Device Manufacturing and Control System Development – Price Calculation:

The cost is based on a range of factors including the scope of work, the specifics or urgency of the order, the operating conditions of the equipment, and the technical requirements provided by the customer.

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